Hose failure can lead to safety hazards, downtime, and costly repairs. Understanding the most common causes and how to prevent them can save your operation time and money.
Top Causes of Hose Failure & How to Avoid Them
- Abrasion & External Damage – Hoses rubbing against rough surfaces can wear down quickly.
🔹 Solution: Use protective sleeves and reroute hoses away from abrasive areas. - Improper Bend Radius – Over-bending restricts flow and weakens the hose.
🔹 Solution: Follow manufacturer bend radius guidelines and use proper supports. - Extreme Temperatures – Heat and UV exposure degrade materials over time.
🔹 Solution: Use heat shields, insulation, and store hoses in controlled environments. - Pressure Surges & Overloading – Spikes beyond rated pressure can cause sudden failure.
🔹 Solution: Install pressure regulators and select hoses with appropriate pressure ratings. - Chemical Incompatibility – Incorrect hose selection can lead to material breakdown.
🔹 Solution: Verify chemical compatibility before installation. - Poor Installation Practices – Twisting, stretching, and improper fitting attachment lead to leaks and failures.
🔹 Solution: Train staff on proper installation techniques and secure hoses properly.
Prevent Hose Failures with Proactive Maintenance
✔ Perform Routine Visual Inspections – Look for cracks, kinks, and leaks.
✔ Pressure Test Hoses Regularly – Catch weaknesses before they turn into failures.
✔ Replace Worn Hoses Before They Fail – A small investment in prevention saves big repair costs later.
Need a Hose Failure Analysis?
Our team specializes in hose failure assessments and prevention plans. Contact us today to improve your safety and operational reliability.